A Hysteresis Approach of Thermal Expansion Effect on Residual Stresses due to Welding

B. Amri, V.N. L, and H. Champliaud (Canada)

Keywords

Welding, residual stress, finite element method, thermal expansion hysteresis.

Abstract

A three-dimensional model with shell elements is used, with the Ansys finite element program, to simulate a GMAW welding process in an AISI 516 carbon steel plate. The objective of this work is to approximate the volume change effect on welding residual stresses by using a modified curve of the coefficient of thermal expansion (CTE). This modification consists of introducing a hysteresis behavior into the CTE curve. The existence of such hysteresis is consistent with the fact that a similar hysteresis is observed in the curve of the thermal strain during a heating and cooling cycle. It is found that the hysteresis effect of CTE could make the longitudinal residual stress well below yield stress in the weld.

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